Sunday, May 10, 2009
Thursday, May 7, 2009
Johnny Cool Guy Engine Break-In
Personally, i think this is a fantastic guide for breaking-in nitro motors. It follows the heat cycle principal which allows the engine to reach normal operating temperature much faster. I have broken in 5 engines using this method and all have been tremendously successful. Give it a shot, i'd love to hear your feedback!
http://www.johnnycoolguy.com/JCGR/main/tech_break-in.html
http://www.johnnycoolguy.com/JCGR/main/tech_break-in.html
Tuesday, May 5, 2009
Kyosho Inferno GT2
I have always liked Kyosho cars for their quality of parts and workmanship. Even though we are in a recession, I couldn’t help myself and ordered the new Inferno GT2 from Amain Hobbies in California. As soon as it arrives I’ll post pictures and a review!
Monday, May 4, 2009
Choosing the right glow plug
A glow plug’s temperature range is critical to proper performance. Small-block engines (.12-.18) generally use warm to hot glow plugs, while big-block engines (.21 +) use plugs in the colder range. If you choose a plug in the wrong temperature range, you could be chasing the tune of your engine till the sun goes down. Changes of the relative temperature of the glow plug can be beneficial, however.A combination of compression, heat and a catalytic reaction between the platinum in the glow-plug coil and the methanol in the fuel creates combustion in a nitro engine. Altering the heat range of your glow plug can alter the timing of the combustion process. Nitro engines don’t have an ignition system that can be used to advance or retard combustion timing, but a hotter plug that causes ignition a little earlier in the combustion process can have the same effect. “Advancing” the ignition timing can increase overall power output, especially at higher rpm. There are limits, however, and installing too hot a plug causes pre-ignition (detonation) and risks damaging your engine.It’s a challenge to figure out a glow plug’s temperature range. Manufacturers don’t use a consistent and universal standard to rate the temperature ranges of their glow plugs. You will probably know the temperature of a plug relative to others within a given product line, but currently, no rating system allows comparisons among manufacturers. Here again, plain old experience with a variety of glow plugs will help you to know which are best for the effect you want.“Reading” the glow plug is a tuning technique advanced by Ron Paris. It suggests that looking at the glow plug tells you something about how your engine is running. The element in a glow plug will turn gray in an engine that is close to the optimum fuel mixture. This method requires a new glow plug, as the element will eventually turn gray regardless of the needle settings; the length of time it takes to turn gray is the issue. Plugs that turn gray in just a tank or two of fuel (running at race pace, not diddling around) indicate a fuel mixture close to ideal—but also close to trouble. If the plug stays wet and shiny for a few tanks of fuel, you’re in the safe zone; a little rich but safe. When the plug wire gets distorted or broken, however, you’re in real trouble. It’s a sure sign that the mixture is way too lean, or that there is too much compression and the engine is detonating.
Produced by O.S. engines, below is a useful chart that can assist in choosing the right glow plug for your vehicle:
As a general point of reference, continue to use OEM (Original Equipment Manufactured) glow plug supplied with the engine by the manufacturer.
Produced by O.S. engines, below is a useful chart that can assist in choosing the right glow plug for your vehicle:
As a general point of reference, continue to use OEM (Original Equipment Manufactured) glow plug supplied with the engine by the manufacturer.
How does changing fuel affect the performance of your car?
Whether you race or “bash” for fun with your friends, changing to a higher percentage of nitro fuel sounds like an easy method of developing more horsepower, but it isn’t always that simple. Without getting into all the particulars of nitro fuel, I’ll just say that there is a point where you can have too much nitro. Adding up to 10 percent more nitro than is typical produces more power, but you have to know how to adjust your engine to accommodate the extra nitro. Fuel-mixture settings need to be slightly richer when nitro content is increased. Also, you may have to increase head clearance by adding an extra head shim. The extra fuel introduced into the combustion chamber increases compression by adding non-compressible matter; this also increases cylinder pressure during the combustion process, which may cause detonation. Detonation occurs when the fuel explodes instead of burning, and that can cause internal engine damage. The extra head shim will likely prevent detonation when fuel with higher nitro content is used.A final note about fuel: fuel with a lower oil content (for manufacturers that actually disclose the amount of oil in their fuels) should be run with a richer mixture setting. This doesn’t so much relate to performance as it does to the benefit of the engine. Conversely, fuels with higher oil content have the extra lubrication that allows a leaner mixture setting with less risk of engine damage. Fuels with a lower concentration of lubricant are intended for competition use by experienced engine tuners. These fuels will make marginally more power because the lubricant that’s removed is replaced with power-producing nitro and methanol. Evaluate your tuning ability honestly before you run out to buy fuel with a lower oil content.
Manufacturers such as Byron Originals, O’Donnell Racing and Massive Mods all produce high quality fuels that have won numerous national and world championship races.
Manufacturers such as Byron Originals, O’Donnell Racing and Massive Mods all produce high quality fuels that have won numerous national and world championship races.
Engine Tuning Basics
Here is great guide to engine tuning that will benefit both beginners and experienced owners of gas powered radio controlled cars:
(Thanks to Steve Pond from Radio Control Car Action Magazine)
BASE-LINE MIXTURE SETTINGS
Engine manufacturers often include base-line settings for the mixture needles, so it’s wise to start with these. If this information is not provided, then you must arrive at needle settings that will get the engine started. A universal starting point is usually about 1 turn open (counter clockwise) on the low-speed needle and somewhere in the 2- to 3-turn range on the high-speed needle. This varies among engines, but it gets you started running, and then you can make the necessary corrections. After the initial start-up, follow the proper break-in procedure, then worry about performance tuning!The proper sequence for adjusting the mixture needles is hotly debated. When you start to fine-tune the engine, it’s generally best to start with the high-speed needle, then set the low-speed. First, however, get your engine running, and keep it running before you worry about race tuning.During break-in, the engine typically idles a long time, so it’s best to adjust the low-speed setting first so the engine runs slightly rich (loading up every 30 seconds or so). It requires an occasional “blip” of the throttle to clear out any raw fuel that has accumulated in the engine. Once break-in is finished, then get the high-speed needle in the ballpark.Place the car on the ground and accelerate smoothly to give the engine a chance to build some heat. With the high-speed needle in the proper range, the engine should be able to rev relatively well up to full speed once it has been running for a few minutes on the track or parking lot.
FINE-TUNING
A word of caution first: there’s a fine line between the perfect tune and a blown or damaged engine. Nitro-engine fuel also contains engine lubricant, so as you get close to dialling in the mixture to where there is just enough fuel to burn and deliver maximum power, you also are close to having just enough oil to keep the engine lubricated. Anyone with experience in tuning 2-stroke engines can tell you that they run best right before they seize or blow up. Our engines are a little tougher and more capable of taking some abuse than bigger 2-strokes, but there’s no sense in pushing the mixture settings so lean that you risk damage to the engine. I can’t say this too often: get the engine up to full running temperature by running the car exactly as you would on the track or parking lot. The high-speed needle setting depends on the type of driving you do. I’ll start with a racing setup.
HIGH-SPEED NEEDLE
Racers will tune the high-speed setting to get from point A to point B as quickly as possible. (Performance also depends on a proper low-speed needle setting, but for now, let’s concentrate on the high-speed setting.) The best place to race tune your engine is on the track where you run. I prefer to set the high-speed mixture so the car can leg out the track’s longest straight section in the shortest time. Estimate the time by “feel” and gut instinct, or use a stopwatch for more accuracy. The high-speed mixture should be set to maximize engine performance for that particular track configuration. A short, tight track may require a main mixture setting just a shade on the lean side to provide maximum power out of the corners. You needn’t be concerned about high-rpm performance because the track is too small for the engine to ever reach peak rpm. A long, high-speed track may require a slightly rich main-needle setting. If an engine constantly revs at the upper limits of the rpm range, the fuel mixture should be richened to ensure proper lubrication across the entire rpm range. This slightly rich setting might reduce bottom-end acceleration to a degree, but longer tracks require a slightly richer mixture setting to let the engine rev to its limits without running dry of fuel and oil.Why is it important to tune the engine to the track? A mixture needle can only provide optimum performance within a relatively narrow rpm range. Anywhere below this hypothetical rpm range, the engine runs slightly rich; anywhere above, it gets progressively leaner. Until we have fuel injection that constantly optimizes fuel mixture throughout the rpm range, there needs to be a degree of compromise with the mixture settings. So, ideally, set the mixture to provide the most power in an rpm range that is best suited to the track on which you run.
WIDE-OPEN RUNNING
Running in parking lots, particularly larger ones with a lot of breathing room, requires unique mixture settings. It’s a common mistake to establish mixture settings for maximum punch—as though the car will be run within the confines of a tight racetrack—and then to go out and run at wide-open throttle (WOT) in a huge parking lot for 5 minutes. This type of running is incredibly unhealthy for an engine to begin with, and compounding the problem with an excessively lean main-needle setting is a recipe for disaster. If you still insist on torturing your engine, the high-speed mixture setting needs to be as much as 1/4 turn richer than typical to provide optimum fuel for the upper rpm range. The engine will be a little softer when accelerating from a standstill, but it’s the only way to ensure there is an adequate supply of fuel and oil when running at the upper end of the rpm range. The inherent danger is that this type of running taxes the connecting rod and other engine components to their limits, but having the proper mixture setting will at least delay the inevitable.
LOW-SPEED NEEDLE
The high-speed needle is dialled in, so now let’s properly set the low-speed needle. It’s important to set it last because it simply regulates the fuel that flows from the main needle at low throttle settings. Lean out the main needle, and you automatically lean the low-speed needle as well. For this reason, it’s wise to finish with the low-speed setting.Again, it’s imperative for the engine to be at full operating temperature. There are many methods of testing the low-speed needle setting; one is to pinch the fuel line. When you pinch the fuel line, the engine rpm increase slightly. Keep pinching it, and the engine will eventually stall. If the engine rpm increase dramatically, it indicates that the low-speed setting may be too rich. Or, if the low-speed setting is already too lean, the engine rpm may not increase much at all, and the engine will stall rather quickly. It’s a somewhat crude method and doesn’t tell you what to expect from the engine on the track, but it will get you into the ballpark.Another common way is the “see-how-long-it-will-idle” method. The low-speed needle adjustment affects how long the engine will idle. A too lean fuel mixture causes the engine to race and possibly stall, limiting the duration of a steady idle. A too rich low-speed-mixture setting causes the engine idle to steadily drop and eventually stall. The ideal setting allows the engine to hold a smooth, steady idle for 10 to 20 seconds (max), and then the engine rpm decrease steadily because the crankcase loads up with fuel. Why? There are no awards given for the longest-idling engine. If the engine is able to idle steadily for a longer time, then it may start to lean out and heat up during a race and make it difficult to drive the car and keep the engine running. The only flaw in this method is that it doesn’t tell you whether you have an artificially rich mixture to compensate for an idle speed that’s too high.A common mistake is to set the idle-speed screw to keep the carburettor open too far. The low-speed needle must then be artificially rich to bring the idle down to a reasonable rpm. The symptoms are similar to a too rich low-speed-mixture setting; there’s just a delay in the loss of engine rpm. How do you avoid this? This is also something that becomes easier with experience, but just continue to reduce the idle speed and lean the mixture until you know you can’t go any further. Bottom line: adjust the idle-speed screw to suit the fuel-mixture setting, not the other way around.The simplest and most foolproof method to properly set the low-speed mixture is, again, to do it on the track. Set the low-speed needle so your car gets the strongest launch after sitting still for about 10 seconds. The engine should be able to pull strongly off the line without hesitation. A noticeable hesitation might be the result of either a rich or a lean low-speed mixture; knowing the difference takes experience, but look for signs that help point you in the right direction. How an engine decelerates can tell you as much as how it accelerates. If the engine spools down and rpm drops uncharacteristically low, it indicates that the low-speed-mixture setting is too rich. Or, if the engine takes too long to reach a steady idle and seems to want to keep revving, that tells you the low-speed-mixture setting is too lean. It can also indicate a lean high-speed-mixture setting, but that setting should have been addressed by properly setting the high-speed mixture first.It will take a little time to get it right. If you make small adjustments and are patient, you really can’t do anything wrong. An adjustment you make in the wrong direction is reflected in engine performance; to correct the problem, simply go the other way.
Below is great visual tuning guide produced by Traxxas which is applicable to all nitro engines:
(Thanks to Steve Pond from Radio Control Car Action Magazine)
BASE-LINE MIXTURE SETTINGS
Engine manufacturers often include base-line settings for the mixture needles, so it’s wise to start with these. If this information is not provided, then you must arrive at needle settings that will get the engine started. A universal starting point is usually about 1 turn open (counter clockwise) on the low-speed needle and somewhere in the 2- to 3-turn range on the high-speed needle. This varies among engines, but it gets you started running, and then you can make the necessary corrections. After the initial start-up, follow the proper break-in procedure, then worry about performance tuning!The proper sequence for adjusting the mixture needles is hotly debated. When you start to fine-tune the engine, it’s generally best to start with the high-speed needle, then set the low-speed. First, however, get your engine running, and keep it running before you worry about race tuning.During break-in, the engine typically idles a long time, so it’s best to adjust the low-speed setting first so the engine runs slightly rich (loading up every 30 seconds or so). It requires an occasional “blip” of the throttle to clear out any raw fuel that has accumulated in the engine. Once break-in is finished, then get the high-speed needle in the ballpark.Place the car on the ground and accelerate smoothly to give the engine a chance to build some heat. With the high-speed needle in the proper range, the engine should be able to rev relatively well up to full speed once it has been running for a few minutes on the track or parking lot.
FINE-TUNING
A word of caution first: there’s a fine line between the perfect tune and a blown or damaged engine. Nitro-engine fuel also contains engine lubricant, so as you get close to dialling in the mixture to where there is just enough fuel to burn and deliver maximum power, you also are close to having just enough oil to keep the engine lubricated. Anyone with experience in tuning 2-stroke engines can tell you that they run best right before they seize or blow up. Our engines are a little tougher and more capable of taking some abuse than bigger 2-strokes, but there’s no sense in pushing the mixture settings so lean that you risk damage to the engine. I can’t say this too often: get the engine up to full running temperature by running the car exactly as you would on the track or parking lot. The high-speed needle setting depends on the type of driving you do. I’ll start with a racing setup.
HIGH-SPEED NEEDLE
Racers will tune the high-speed setting to get from point A to point B as quickly as possible. (Performance also depends on a proper low-speed needle setting, but for now, let’s concentrate on the high-speed setting.) The best place to race tune your engine is on the track where you run. I prefer to set the high-speed mixture so the car can leg out the track’s longest straight section in the shortest time. Estimate the time by “feel” and gut instinct, or use a stopwatch for more accuracy. The high-speed mixture should be set to maximize engine performance for that particular track configuration. A short, tight track may require a main mixture setting just a shade on the lean side to provide maximum power out of the corners. You needn’t be concerned about high-rpm performance because the track is too small for the engine to ever reach peak rpm. A long, high-speed track may require a slightly rich main-needle setting. If an engine constantly revs at the upper limits of the rpm range, the fuel mixture should be richened to ensure proper lubrication across the entire rpm range. This slightly rich setting might reduce bottom-end acceleration to a degree, but longer tracks require a slightly richer mixture setting to let the engine rev to its limits without running dry of fuel and oil.Why is it important to tune the engine to the track? A mixture needle can only provide optimum performance within a relatively narrow rpm range. Anywhere below this hypothetical rpm range, the engine runs slightly rich; anywhere above, it gets progressively leaner. Until we have fuel injection that constantly optimizes fuel mixture throughout the rpm range, there needs to be a degree of compromise with the mixture settings. So, ideally, set the mixture to provide the most power in an rpm range that is best suited to the track on which you run.
WIDE-OPEN RUNNING
Running in parking lots, particularly larger ones with a lot of breathing room, requires unique mixture settings. It’s a common mistake to establish mixture settings for maximum punch—as though the car will be run within the confines of a tight racetrack—and then to go out and run at wide-open throttle (WOT) in a huge parking lot for 5 minutes. This type of running is incredibly unhealthy for an engine to begin with, and compounding the problem with an excessively lean main-needle setting is a recipe for disaster. If you still insist on torturing your engine, the high-speed mixture setting needs to be as much as 1/4 turn richer than typical to provide optimum fuel for the upper rpm range. The engine will be a little softer when accelerating from a standstill, but it’s the only way to ensure there is an adequate supply of fuel and oil when running at the upper end of the rpm range. The inherent danger is that this type of running taxes the connecting rod and other engine components to their limits, but having the proper mixture setting will at least delay the inevitable.
LOW-SPEED NEEDLE
The high-speed needle is dialled in, so now let’s properly set the low-speed needle. It’s important to set it last because it simply regulates the fuel that flows from the main needle at low throttle settings. Lean out the main needle, and you automatically lean the low-speed needle as well. For this reason, it’s wise to finish with the low-speed setting.Again, it’s imperative for the engine to be at full operating temperature. There are many methods of testing the low-speed needle setting; one is to pinch the fuel line. When you pinch the fuel line, the engine rpm increase slightly. Keep pinching it, and the engine will eventually stall. If the engine rpm increase dramatically, it indicates that the low-speed setting may be too rich. Or, if the low-speed setting is already too lean, the engine rpm may not increase much at all, and the engine will stall rather quickly. It’s a somewhat crude method and doesn’t tell you what to expect from the engine on the track, but it will get you into the ballpark.Another common way is the “see-how-long-it-will-idle” method. The low-speed needle adjustment affects how long the engine will idle. A too lean fuel mixture causes the engine to race and possibly stall, limiting the duration of a steady idle. A too rich low-speed-mixture setting causes the engine idle to steadily drop and eventually stall. The ideal setting allows the engine to hold a smooth, steady idle for 10 to 20 seconds (max), and then the engine rpm decrease steadily because the crankcase loads up with fuel. Why? There are no awards given for the longest-idling engine. If the engine is able to idle steadily for a longer time, then it may start to lean out and heat up during a race and make it difficult to drive the car and keep the engine running. The only flaw in this method is that it doesn’t tell you whether you have an artificially rich mixture to compensate for an idle speed that’s too high.A common mistake is to set the idle-speed screw to keep the carburettor open too far. The low-speed needle must then be artificially rich to bring the idle down to a reasonable rpm. The symptoms are similar to a too rich low-speed-mixture setting; there’s just a delay in the loss of engine rpm. How do you avoid this? This is also something that becomes easier with experience, but just continue to reduce the idle speed and lean the mixture until you know you can’t go any further. Bottom line: adjust the idle-speed screw to suit the fuel-mixture setting, not the other way around.The simplest and most foolproof method to properly set the low-speed mixture is, again, to do it on the track. Set the low-speed needle so your car gets the strongest launch after sitting still for about 10 seconds. The engine should be able to pull strongly off the line without hesitation. A noticeable hesitation might be the result of either a rich or a lean low-speed mixture; knowing the difference takes experience, but look for signs that help point you in the right direction. How an engine decelerates can tell you as much as how it accelerates. If the engine spools down and rpm drops uncharacteristically low, it indicates that the low-speed-mixture setting is too rich. Or, if the engine takes too long to reach a steady idle and seems to want to keep revving, that tells you the low-speed-mixture setting is too lean. It can also indicate a lean high-speed-mixture setting, but that setting should have been addressed by properly setting the high-speed mixture first.It will take a little time to get it right. If you make small adjustments and are patient, you really can’t do anything wrong. An adjustment you make in the wrong direction is reflected in engine performance; to correct the problem, simply go the other way.
Below is great visual tuning guide produced by Traxxas which is applicable to all nitro engines:
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